WCS Preparation guide

warning
This is the first step of the Warmboard Comfort System (WCS) installation guide.
Find the rest of the instructions here.

Getting Started

Installation Requirements

  1. The Warmboard Comfort System (WCS) must be installed by a licensed general contractor, heating professional, or plumber. Failure to use a properly licensed installer, failure to use the required parts and components, and/or any deviation from these installation guidelines may void related product warranties.
  2. In order for WCS to operate correctly, tubing loops
    must be installed according to our documentation.
    Do not revise tubing loops or zones without first consulting Warmboard Inc.
  3. WCS uses proprietary, plug-and-play controls including thermostats, manifold controllers, and a Smart Reset Controller. These items cannot be exchanged with alternative products.
  4. Do not adjust any equipment settings without consulting Warmboard. Changes made through the SRC or the boiler’s LCD screen can impact system performance and operation.
  5. The use of a combustion analyzer is required to calibrate safe and effective combustion in natural gas and propane boilers. Failure to do so could result in injury or death

Warmboard Comfort System

  • Follow all instructions and complete the Lochinvar and SpacePak registration cards.
  • Read these highlights before proceeding to save time, money and hassle.
  • Warmboard products are required to be installed and managed by experienced and licensed trade professionals pursuant to current local laws. Failure to use proper installers will void any product warranty.
  • Review this guide and the supplied working drawings (including the floor plan dimensions)
  • Do not revise tubing loops or zones without consulting Warmboard. Field changes will impact operation.

WARNING

Breathing Hazard – Carbon Monoxide Gas

Breathing carbon monoxide can cause brain damage or death. Always read and understand the instruction manuals.

  • Do not operate heater if flood damaged.
  • Install a vent system in accordance with local codes and manufacturers’ instruction.
  • Do not place chemical vapor emitting products near the unit.
  • Per NFPA 720, carbon monoxide detectors should be installed outside each sleeping area.
  • Never operate the heater unless it is vented to the outdoors.
  • Analyze the entire vent system to make sure condensate will not become trapped in a section of vent pipe, thereby reducing the open cross sectional area of the vent.

WCS Preparation

WCS is a unique offering that changes many aspects of a project which installers may be accustomed to.

Control components, water temperatures, and network  devices are all pre-configured and plug-and-play. Simply follow the instructions in this guide and the system will work.

Essential Documents

A general contractor is required to manage the job site and trade professionals involved. It is important to keep the  Warmboard-supplied documents on site at all times as multiple contractors may need to reference them regularly. These documents include:

  • 24″ x 36″ WCS Plan Set (provided with each shipment in the Panel Installation Kit)
  • Equipment manuals (included with equipment)

The content below shows the most common sequencing of a WCS project.
This guide is organized to follow these steps and ensure a successful installation of the Warmboard Comfort System.

Warmboard-S Sequencing

  1. Pour foundation and roll joists.
  2. Install Warmboard-S.
  3. Frame walls.
  4. Repeat previous steps for remaining levels.
  5. Sheath exterior.
  6. Head out manifold cabinet locations.
  7. Install tubing, install manifolds, and loop labels.
  8. Install supply and return distribution lines for manifolds.
  9. Rough-in electrical (e.g. boiler, thermostat, manifold controller…).
  10. Rough-in mechanical (see equipment manuals).
  11. Insulate and drywall.
  12. Complete system electrical and plumbing.
  13. Install Warmsource and other mechanical equipment.
  14. Fill the system, commission Warmsource, and set flows.
  15. Complete finish carpentry, finish floors, and paint.
  16. Install thermostats and manifold controllers.
  17. Connect system to local internet.

Warmboard-R Sequencing

  1. Ensure the existing subfloor or slab is level, flat, and 100% dried in.
  2. Install Warmboard-R.
  3. Head out manifold cabinet locations.
  4. Install tubing, install manifolds, and loop labels.
  5. Install supply and return distribution lines for manifolds.
  6. Rough-in electrical (e.g. boiler, thermostat, manifold controller…).
  7. Rough-in mechanical (see equipment manuals).
  8. Insulate and drywall.
  9. Complete system electrical and plumbing.
  10. Install Warmsource and other mechanical equipment.
  11. Fill the system, commission Warmsource, and set flows.
  12. Complete finish carpentry, finish floors, and paint.
  13. Install thermostats and manifold controllers.
  14. Connect system to local internet.

Enter your Project ID and Project Location Zip Code