Provided Equipment in Warmboard installation kit
The items shown below are shipped with your installation kit and should be used when routing. DO NOT attempt a route without them.
Custom Routing instructions
Selecting a Router
- Not all sub-bases interface properly with the supplied items.
- DO NOT attempt a route without the correct template guide.
- Consider the Makita RF1101 router which is a readily available and a cost-effective solution.
Custom Routing procedure
Procedure
Using the provided 5/8″ core box router bit, grooves can be routed directly into Warmboard panels. Templates for common curves can be found in the installation kits as well as a template guide for a router. Making templates on the job site for longer custom routes may be preferred.
- Place the router template over the desired area and fasten into position with 3 screws. Be sure the screws do not interfere with the path of the router.
- Confirm that the router bit depth is set correctly. The tip of the bit should barely bite into the surface of the aluminum.
- Proceed with the route.
- Ensure the groove is smooth and consistent. If complete, remove the template guide.
- Use a 4″ grinder or deburring tool to smooth the aluminum edges for the tubing installation.
- Use a shop vac to clear debris from the channel.
- Place a piece of tubing into the new groove to confirm it sits level and flush with the Warmboard panel.
Check List
- Review all the tubing layout plans
- Use a permanent marker and the provided wood templates to mark all areas on the Warmboard panel that will require custom routing
- Prepare router with router bit, template guide and template guide lock nut
The router base needs room to operate and may be difficult to use near a wall – plan accordingly.
Prolong the life of your router and bits by balancing the proper speed (RPM) with feed rate (rate of cut). A router that bogs down will cut poorly and burn out sooner. Cutting slowly with a high speed will burn out bits.
